Thin Walled Flexible Electron Beam Irradiated Elastomeric Cables (ELRS/SPEC/ELC/0019 REV-4)

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Thin Walled Flexible Electron Beam Irradiated Elastomeric Cables (ELRS/SPEC/ELC/0019 REV-4)

Electron beam irradiated thin walled flexible elastomeric cables with copper conductor, limited fire hazard, minimum flame spread, low smoke emission & limited toxic fumes emission.

Application They are designed for fixed, protected internal use in power, auxiliary as well as control circuit of conventional tap changer electric locomotives, AC/DC EMU & BG AC EMU & MEMU / Coaching Stock.

They offer robust resistance to oil, fuel, ozone and temperature extremes. Critically, their construction ensures superior fire performance meeting ELRS / ELC / SPEC / 0019 requirements along with EN 45545-2 HL3

Advantages It’s construction provides extreme durability against mechanical stress, chemicals and temperature fluctuations

Halogen-free, fire safety by reducing flame spread, smoke and toxic gas emissions

Resistance to mineral oil, diesel oil, fluids & ozone

Thin-wall design allows for space-efficient installation

Robust build guarantees a long service life

Construction: Single Core Cables Multi Core Cables
Component up to 750 V Above 750 & Up To 1.8/3 KV Above 750 & Up To 1.8/3 KV
Size (sq.mm) 1.5 sq. mm to
150 sq. mm
1.5 sq. mm to
300 sq. mm
19C X 2.5 sq. mm 19C X 4 sq. mm
Operating temperature – 40° C to +120° C
Electrolytic Flexible Annealed
Tinned Copper (Class-5)
Insulation (Type EBXL EPDM )
Insulation (Type EBXL EVA )
Sheath-Type EBXL EVA
HV Test 6 KV for 5min 8 KV for 15min
HV Test-At room temp.
at 90 ± 3° C
K ≥ 2000 MΩ-km
K ≥ 30 MΩ-km
K ≥ 12000 MΩ-km
K ≥ 200 MΩ-km
Bending Radius: 3 X OD for cable diameter < 10mm 5 X OD for cable diameter > 10mm

Colors: Various color options available as per customer requirement (Red, Yellow, Blue, Black, Grey, GNYE, Chocolate, White, etc.).

Compliance & Fire Safety

  • Low Flame Spread / Flame Retardancy : IEC 60332-1-2, IEC 60332-3 (various parts)
  • Low Smoke Emission : ASTMD 2843 / IEC 61034-2
  • Corrosivity of Combustion of gases (on Sheath only) : IEC 60754-2
  • Toxicity of Combustion of gases (on Sheath only) : NES 713

Key Features

  • RDSO Approved ELRS/SPEC/ELC/0019 REV-4 Compliant Electron Beam Irradiated (EBXL)
  • Halogen-Free, Low Smoke & Toxicity
  • High Temperature Rated – 40° C to +120° C Continuous Operation
  • Oil, Diesel & Chemical Resistant for Railway Environments
  • Flexible Tinned Copper Conductors (Class 5) for Easy Installation

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